The DM45/LP (Low Pressure) is a crawler mounted, hydraulic tophead drive, multi--pass rotary
drilling rig specifically designed for rotary action drilling of blastholes up to amaximumdepth of 180
ft. (54.9 meters) and a maximum hole diameter of from 5 in. to 9 in. (127 mm to 228 mm). The
standard DM45/LP utilizes a diesel engine to drive the air compressor and hydraulic system.
Operation of the drill is performed using electric over hydraulic controllers ergonomically located so
that the operator faces the drill centralizer while drilling. The DM45/LP comes equipped with an
asymmetrical rotary screw air compressor.
The DM45/HP (High Pressure) is a crawler mounted, hydraulic tophead drive, multi--pass rotary
drilling rig specifically designed for rotary/percussive action drilling of blastholes up to amaximum
depth of 180 ft. (54.9 meters) and a maximum hole diameter of from 5 in. to 7 in. (127 mm to 203
mm) for DHD (down the hole hammer) drilling using high pressure compressed air. The standard
DM45/HP utilizes a diesel engine to drive the air compressor and hydraulic system. Operation of
the drill is performed using electric over hydraulic controllers ergonomically located so that the
operator faces the drill centralizer while drilling. The DM45/HP comes equipped with an
asymmetrical rotary screw air compressor.
The DM50/LP (Low Pressure) is a crawler mounted, hydraulic tophead drive, multi--pass rotary
drilling rig specifically designed for rotary action drilling of blastholes up to amaximumdepth of 180
ft. (54.9 meters) and a maximum hole diameter of from 7--7/8 in. to 9--7/8 in. (200 mmto 251mm).
The standard DM50/LP utilizes a diesel engine to drive the air compressor and hydraulic system.
Operation of the drill is performed using electric over hydraulic controllers ergonomically located so
that the operator faces the drill centralizer while drilling. The DM50/LP comes equipped with an
asymmetrical rotary screw air compressor.
The DML is a crawler mounted, hydraulic tophead drive, multi--pass rotary drilling rig specifically
designed for production blasthole drilling to depths of 180 ft. (54.9m) with a 30 ft. (9.1m) drill pipe
change. A 35 ft. (10.7m) steel change is also available to handle single pass drilling requirements
to 35 ft. (10.7)m). Various carousel capacities are also available for the 35 ft., (10.7m) option.Hole
size range for rotary drilling applications is nominally 6 in. to 10--5/8 in. (152mm to 270 mm).
For DHD drilling with the high pressure air option, nominal hole size range is 6 in. to 9--7/8 in. (152mm to 250mm). Feed pressure generates a bit load force of up to 60,000 lb. (27,216 kg). The standard DML utilizes a diesel engine to drive the air compressor and hydraulic system.Operation of the drill is performed using electric over hydraulic controllers ergonomically located so that the operator faces the drill centralizer while drilling. The DML comes equipped with an asymmetrical rotary screw air compressor.
To permit optimum performance on a wide range of applications, and site requirements, the
machine is equipped with:
a.) Low pressure compressor installation (DM45LP, DM50LP, DML/LP)
b.) High pressure compressor installation (DM45HP, DML/HP)
c.) Dust suppression equipment
d.) Standard 5 drill rod carousel
e.) Operational controls in a sound proofed cab
f.) High gradeability
The propulsion system features independent hydrostatic drive/service braking of each track,
allowing steering by differential operation of the tramming control levers.
Engine
TheMid--Range series blasthole drill rigs use water cooled engines, with direct injection and turbo
chargers.
Electric starting and belt driven alternator battery charging is standard on all drill models.
The drills are equipped with dual system air filtration. Dry type 2--stage air cleaners, with optional
pre--cleaner, respectively provide clean air to the engine and the compressor.
The engine power / rpm is controlled by the engine speed control switch. The engine is shutdown
either by the removable key “ON/OFF” switch or the emergency stop switch.
Main Frame
The drill main frame consists of a track frame which supports the power pack assembly
(engine/compressor/hydraulic pumps), the combined engine radiator/hydraulic oil cooler, drill
tower assembly and three leveling jacks.
Drill Tower
The drill tower assembly features the hydro-- static driven rotary head and the hydraulic drill feed
systems. A standard 5 drill rod carousel can be controlled from the operators console to provide
safe and easy multi--pass drilling.
By using the angle drilling accessories, hole can be drilled at 5 degree increments from vertical up
to 30 degrees from the vertical.
Controls
All of the controls are positioned for operator convenience in the operator’s cab. Full details are
provided in section 4.
Tramming (Propelling)
Each track is provided with direction (Forward and Reverse) speed control leverswhich control the
tramming speed. This system also provides service braking by moving the respective levers
towards the ’STOP’ position.
Steering
The drill can be steered by adjusting the speed of one track relative to the other.
Braking
Service braking is effected by moving the tramming control lever towards the “STOP” position.
Because the LH and RH track systems are independently controlled, one track acts as secondary
braking for the other.
Parking brakes are incorporated into each track motor assembly and are fail--safe, hydraulically
released, spring applied. These brakes will therefore be applied in the event of loss of brake
release hydraulic pressure due to:
a.) Pressing a RED emergency stop switch
b.) Turning the main key operated “ON/OFF” switch to OFF position.
c.) Hose failure resulting in loss of charge pressure, when themain pumps will cut off the flow
to the tracks.
Operator’s Cab
The operator’s FOPS cab is designed for convenience, ease of control, comfort and safety while
providing maximum visibility to the work area. The operator’s station is sound insulated. A fully
adjustable suspension--mounted seat is standard. Remote Tramming Control is available at Cab
location.
Showing posts with label troubleshooting. Show all posts
Showing posts with label troubleshooting. Show all posts
Wednesday, June 13, 2012
Monday, May 28, 2012
Pengetahuan Dasar Tentang Drilling Rig
A drilling rig is a machine which creates holes in the ground. Drilling rigs can be massive structures housing equipment used to drill water wells, oil wells, or natural gas extraction wells, or they can be small enough to be moved manually by one person. They sample sub-surface mineral deposits, test rock, soil and groundwater physical properties, and also can be used to install sub-surface fabrications, such as underground utilities, instrumentation, tunnels or wells.
Drilling rigs can be mobile equipment mounted on trucks, tracks or trailers, or more permanent land or marine-based structures (such as oil platforms, commonly called 'offshore oil rigs' even if they don't contain a drilling rig). The term "rig" therefore generally refers to the complex of equipment that is used to penetrate the surface of the Earth's crust.
Drilling rigs can be:
Drilling rigs can be mobile equipment mounted on trucks, tracks or trailers, or more permanent land or marine-based structures (such as oil platforms, commonly called 'offshore oil rigs' even if they don't contain a drilling rig). The term "rig" therefore generally refers to the complex of equipment that is used to penetrate the surface of the Earth's crust.
Drilling rigs can be:
- Small and portable, such as those used in mineral exploration drilling, water wells and environmental investigations.
- Huge, capable of drilling through thousands of meters of the Earth's crust. Large "mud pumps" circulate drilling mud (slurry) through the drill bit and up the casing annulus, for cooling and removing the "cuttings" while a well is drilled. Hoists in the rig can lift hundreds of tons of pipe. Other equipment can force acid or sand into reservoirs to facilitate extraction of the oil or natural gas; and in remote locations there can be permanent living accommodation and catering for crews (which may be more than a hundred). Marine rigs may operate many hundreds of miles or kilometres distant from the supply base with infrequent crew rotation or cycle
By power used
- Mechanical — the rig uses torque converters, clutches, and transmissions powered by its own engines, often diesel
- Electric — the major items of machinery are driven by electric motors, usually with power generated on-site using internal combustion engines
- Hydraulic — the rig primarily uses hydraulic power
- Pneumatic — the rig is primarily powered by pressurized air
- Steam — the rig uses steam-powered engines and pumps (obsolete after middle of 20th Century)
By pipe used
- Cable — a cable is used to raise and drop the drill bit
- Conventional — uses metal or plastic drill pipe of varying types
- Coil tubing — uses a giant coil of tube and a downhole drilling motor
By height
(All rigs drill with only a single pipe. Rigs are differentiated by how many connected pipe they are able to "stand" in the derrick when needing to temporarily remove the drill pipe from the hole. Typically this is done when changing a drill bit or when "logging" the well.)- Single — can pull only single drill pipes. The presence or absence of vertical pipe racking "fingers" varies from rig to rig.
- Double — can hold a stand of pipe in the derrick consisting of two connected drill pipes, called a "double stand".
- Triple — can hold a stand of pipe in the derrick consisting of three connected drill pipes, called a "triple stand".
By method of rotation or drilling method
- No-rotation includes direct push rigs and most service rigs
- Rotary table — rotation is achieved by turning a square or hexagonal pipe (the "Kelly") at drill floor level.
- Top drive — rotation and circulation is done at the top of the drill string, on a motor that moves in a track along the derrick.
- Sonic — uses primarily vibratory energy to advance the drill string
- Hammer — uses rotation and percussive force (see Down-the-hole drill)
By position of derrick
- Conventional — derrick is vertical
- Slant — derrick is slanted at a 45 degree angle to facilitate horizontal drilling
Saturday, April 21, 2012
Prosedur Start Engine DM45
Untuk menghindari terjadinya kerusakan-kerusakan yg tidak perlu, tentunya kita harus mengetahui beberapa prosedur dalam pengoperasian unit. Berikut ini merupakan beberapa prosedur dalam men-start unit drilling machine
1. Pastikan semua control dalam kondisi netral atau posisi OFF.
2. Pastikan Drill/ Propel selector switch dalam posisi DRILL mode.
3. Pastikan control lever CS dan DCS pada posisi netral.
4. Pastikan control lever Drill Rotation dan Drill Feed pada posisi netral.
5. Pastikan emergency stop button switch di tarik ke luar/ posisi ON.
6. Pastikan engine throttle di setting posisi low idle 1200 rpm.
7. Pastikan tidak ada seseorang dalam kondisi bahaya atau beresiko terkena bahaya sebelum start engine.
8. Putar kunci kontak posisi ON
9. Tekan dan tahan switch button fuel primer dan dengarkan, primer pump akan berangsur memompa dengan perlahan seiring dengan meningkatnya fuel pressure dan lepas button jika pump sudah terdengar perlahan memompanya.
10. Tarik dan Posisikan compressor on/ off control lever posisi butterfly valve menutup pada compressor.
11. Tekan dan tahan bypass button kemudian tekan switch button engine untuk start engine, lepas start button ketika engine sudah start, dan lepas bypass button ketika engne sudah running.
Rekomendasi Atlas Copco
Monday, April 2, 2012
Operating Specification OHT CAT 789C
Operating Specifications
- Nominal Payload Capacity : 195 tons
- Body Capacity (SAE 2:1) : 137 yd3
- Top Speed – Loaded : 32.7 mph
- Steer Angle : 36 Degrees
- Maximum Capacity : Custom
- Turning Circle Clearance Diameter : 99.2 ft
- Turning Diameter – Front : 90.2 ft
Engine
- Engine Model : Cat 3516B EUI
- Net Power – SAE J1349 : 1771 hp
- Net Power – ISO 9249 : 1791 hp
- Net Power – 80/1269/EEC : 1791 hp
- Bore : 6.7 in
- Stroke : 7.5 in
- Displacement : 4211 in3
- Gross Power – SAE J1995 : 1900 hp
Weights – Approximate
- Chassis Weight : 218300 lb
- Body Weight Range : 26 800-29 950 kg (59,000-71,500 lb)
- Gross Machine Operating Weight : 700000 lb
Transmission
- Forward 1 : 7.2 mph
- Forward 2 : 9.8 mph
- Forward 3 : 13.2 mph
- Forward 4 : 17.8 mph
- Forward 5 : 24.2 mph
- Forward 6 : 32.7 mph
- Reverse : 6.5 mph
Final Drives
- Differential Ratio : 2.35:1
- Planetary Ratio : 10.83:1
- Total Reduction Ratio : 25.46:1
Suspension
- Effective Cylinder Stroke – Front : 4 in
- Effective Cylinder Stroke – Rear : 3.5 in
- Rear Axle Oscillation : ±5.6°
Brakes
- Brake Surface – Rear : 18024 in2
- Standards : SAE J1473 OCT90 ISO 3450:1996
- Brake Surface – Front : 12662 in2
Body Hoists
- Pump Flow – High Idle : 193 gal/min
- Relief Valve Setting – Raise : 2500 psi
- Body Raise Time – High Idle : 18.9 Seconds
- Body Lower Time – Float : 17.3 Seconds
- Body Power Down – High Idle : 15.6 Seconds
Approximate Weights – Dual Slope
- Gross Weight – Empty : 310525 lb
- Chassis : 225500 lb
- Body : 59625 lb
- Full Liner : 20840 lb
- Tail Extension : 1700 lb
- Side Boards : 2860 lb
Approximate Weights – Flat Floor
- Chassis : 225400 lb
- Body : 66200 lb
- Grid Liner : 3300 lb
- Rear Third Liner : 4200 lb
- Gross Weight – Empty : 299100 lb
Capacity – Dual Slope – 100% fill factor
- Struck : 96 yd3
- Heaped (SAE 2:1) : 137 yd3
Capacity – Flat Floor – 100% fill factor
- Struck : 102 yd3
- Heaped (SAE 2:1) : 158 yd3
Service Refill Capacities
- Fuel Tank (standard) : 851 gal
- Cooling System : 175 gal
- Crankcase : 77 gal
- Steering Tank : 34 gal
- Steering System (Includes Tank) : 50 gal
- Brake/Hoist Hydraulic Tank : 140 gal
- Brake/Hoist System (Includes Tank) : 240 gal
- Differential and Final Drives : 154 gal
- Torque Converter/Transmission Sump : 59 gal
- Torque Converter/Transmission System (Includes Sump) : 20 gal
Approximate Weights – MSD II
Approximate Weights – X
Capacity – MSD II – 100% fill factor
Tires
- Standard Tires : 37.00-R57 (E4)
Steering
- Steering Standards : SAE J1511 OCT90 ISO 5010:1992
Optional Engine
Body – Dual Slope
AC Drive System
Body – X
Braking System
Dimensions
Weight Distributions – Approximate
- Front Axle – Loaded : 33 %
- Rear Axle – Loaded : 67 %
- Front Axle – Empty : 47 %
- Rear Axle – Empty : 53 %
ROPS
Sunday, April 1, 2012
Fitur - Fitur Terbaru Pada Excavator Komatsu PC4000-6
Komatsu Technology and Expertise
• Quality management ISO 9001 certified
• Environmental Management ISO 14001 certified
• High, consistent quality through continuous investment in personnel, design and manufacturing systems and processes
Advanced Hydraulics
Extended reliability and control
• Electronic pump management
• Comprehensive monitored filtration
• Simple open-circuit hydraulic system with high efficiency swing-out oil coolers
Reliability and Durability
Designed for lower operating costs
• Robust structural design developed from field experience and finite element analysis
• Extended life undercarriage wear parts
• Large diameter rollers, idlers and sprockets
• Large surface contact area with extensive precision hardening reduces wear
• Hardened track link pin bores
Productivity
Designed for more tons per hour
• Powerful digging forces
• Easy bucket filling
• Proven attachment design
• All cylinders mounted under the shovel attachment for additional protection
• Buckets and Wear Packages to suit all material densities and ground conditions
Large Comfortable Cab
Provides full shift comfort
• Komatsu low noise cab on multiple viscous mounts for reduced noise and vibration
• Large volume cab with full view front window (floor to ceiling) increases operator view
• Comprehensive climate control with pressurized, filtered air ventilation and air conditioning
• High specification multi-adjustable air suspension seat, redesigned for mining
• Well elevated operator position provides superior all around view
Powerful Diesel Engine
Komatsu SDA16V160 engine
• Rated 1400 kW 1875 HP, at 1800 rpm
• Electronic engine management
• Low engine emission levels – meets EPA Tier 2 emission regulations
• Time saving oil management system as standard equipment; Centinel Engine Oil Management, Engine Reserve Oil Supply and Eliminator Oil Filter systems
Easy Maintenance
Simple, common-sense design gives quick, easy access to all major components
• Hydraulically operated ground access ladder
• Generous access to all major service points from machinery house floor level
• Enclosed, internally lit machinery house with wall separating engine from pump area
• Automatic central lubrication
• Vehicle Health Monitoring System (VHMS) provides real-time information about the operating systems of the machine
• Ground-level access to hydraulically operated dropdown service center with Wiggins connections
• Quality management ISO 9001 certified
• Environmental Management ISO 14001 certified
• High, consistent quality through continuous investment in personnel, design and manufacturing systems and processes
Advanced Hydraulics
Extended reliability and control
• Electronic pump management
• Comprehensive monitored filtration
• Simple open-circuit hydraulic system with high efficiency swing-out oil coolers
Reliability and Durability
Designed for lower operating costs
• Robust structural design developed from field experience and finite element analysis
• Extended life undercarriage wear parts
• Large diameter rollers, idlers and sprockets
• Large surface contact area with extensive precision hardening reduces wear
• Hardened track link pin bores
Productivity
Designed for more tons per hour
• Powerful digging forces
• Easy bucket filling
• Proven attachment design
• All cylinders mounted under the shovel attachment for additional protection
• Buckets and Wear Packages to suit all material densities and ground conditions
Large Comfortable Cab
Provides full shift comfort
• Komatsu low noise cab on multiple viscous mounts for reduced noise and vibration
• Large volume cab with full view front window (floor to ceiling) increases operator view
• Comprehensive climate control with pressurized, filtered air ventilation and air conditioning
• High specification multi-adjustable air suspension seat, redesigned for mining
• Well elevated operator position provides superior all around view
Powerful Diesel Engine
Komatsu SDA16V160 engine
• Rated 1400 kW 1875 HP, at 1800 rpm
• Electronic engine management
• Low engine emission levels – meets EPA Tier 2 emission regulations
• Time saving oil management system as standard equipment; Centinel Engine Oil Management, Engine Reserve Oil Supply and Eliminator Oil Filter systems
Easy Maintenance
Simple, common-sense design gives quick, easy access to all major components
• Hydraulically operated ground access ladder
• Generous access to all major service points from machinery house floor level
• Enclosed, internally lit machinery house with wall separating engine from pump area
• Automatic central lubrication
• Vehicle Health Monitoring System (VHMS) provides real-time information about the operating systems of the machine
• Ground-level access to hydraulically operated dropdown service center with Wiggins connections
Saturday, March 24, 2012
Spesifikasi Standard Excavator EX3600-6
Sahabat teknisi, menanggapi pertanyaan seorang pembaca pada artikel fitur terbaru pada EX3600-6, maka berikut ini teknisiberat postingkan artikel mengenai spesifikasi standard pada Excavator EX3600-6. Semoga artikel kali ini dapat menjawabnya.
- 140 A alternator
- Heavy-duty type air cleaner with dust ejector
- Cartridge-type engine oil filter
- Cartridge-type engine oil bypass filter
- Cartridge-type fuel filter
- Fan guard
- Isolation-mounted engine
- Auto-idle system
- Emergency engine stop system
- Hydraulic drive cooling-fan system
- Heavy-duty type air cleaner with dust ejector
- Cartridge-type engine oil filter
- Cartridge-type engine oil bypass filter
- Cartridge-type fuel filter
- Fan guard
- Isolation-mounted engine
- Auto-idle system
- Emergency engine stop system
- Hydraulic drive cooling-fan system
- E-P control system
- OHS (Optimum Hydraulic System)
- FPS (Fuel-saving Pump System)
- Hydraulic drive cooling-fan system
- Forced-lubrication and forced cooling pump drive system
- Control valve with main relief valve
- Suction filter
- Full-flow filter
- Bypass filter
- Pilot filter
- Drain filter
- High-pressure strainer
- OHS (Optimum Hydraulic System)
- FPS (Fuel-saving Pump System)
- Hydraulic drive cooling-fan system
- Forced-lubrication and forced cooling pump drive system
- Control valve with main relief valve
- Suction filter
- Full-flow filter
- Bypass filter
- Pilot filter
- Drain filter
- High-pressure strainer
CAB
The sturdy cab, with the top guard conforming to OPG Level II (ISO), helps protect the operator from falling objects. Fluid-filled elastic mounts. Laminated glass windshield. Reinforced/tinted (bronze color) glass side and rear windows. Parallel-link-type intermittent windshield wiper. Front windshield washer. Adjustable reclining seat with air suspension. Footrest. Air horn with electric compressor. Auto-tuning AM-FM radio with digital clock. Seat belt. Storage spaces. Floor mat. Air conditioner with defroster. Rearview mirror. Evacuation hammer. Emergency escape device. Trainer's seat. Pilot control shut-off lever.
MONITOR SYSTEMS
- Meters:
Hourmeter. Fuel gauge. Hydraulic oil temperature gauge. Engine coolant temperature gauge. Tachometer. Engine oil pressure gauge. Engine oil temperature gauge. Battery voltage gauge. Ambient temperature.
- Pilot lamps (Green):
Prelub. Auto-Idle. Travel Mode.
- Warning lamps (Red):
Allternator. Engine stop. Coolant overheat. Hydraulic oil level. Auto-Lubrication. Fast-filling. Tension. Electric lever. Emergency engine stop. Top valve. Engine over run. Coolant level. Engine oil pressure. Pump transmission oil level indicator.
- Warning lamp (Yellow):
Exhaust temperature. Fuel temperature. Engine warning. Hydraulic oil overheat. Stairway position. Electrical equipment box. Pump contamination. Air cleaner restriction.
- Alarm buzzers:
Overheat. Engine coolant pressure. Engine coolant level. Fuel temperature. Engine oil pressure. Engine oil temperature. Air intake manifold temperature. Crank case pressure. Pump transmission oil level. Hydraulic oil level. Stop valve close. Fast-fill system panel position (option) Ladder position. Electric lever fault.
Hourmeter. Fuel gauge. Hydraulic oil temperature gauge. Engine coolant temperature gauge. Tachometer. Engine oil pressure gauge. Engine oil temperature gauge. Battery voltage gauge. Ambient temperature.
- Pilot lamps (Green):
Prelub. Auto-Idle. Travel Mode.
- Warning lamps (Red):
Allternator. Engine stop. Coolant overheat. Hydraulic oil level. Auto-Lubrication. Fast-filling. Tension. Electric lever. Emergency engine stop. Top valve. Engine over run. Coolant level. Engine oil pressure. Pump transmission oil level indicator.
- Warning lamp (Yellow):
Exhaust temperature. Fuel temperature. Engine warning. Hydraulic oil overheat. Stairway position. Electrical equipment box. Pump contamination. Air cleaner restriction.
- Alarm buzzers:
Overheat. Engine coolant pressure. Engine coolant level. Fuel temperature. Engine oil pressure. Engine oil temperature. Air intake manifold temperature. Crank case pressure. Pump transmission oil level. Hydraulic oil level. Stop valve close. Fast-fill system panel position (option) Ladder position. Electric lever fault.
DATA LOGGING SYSTEM
- DLU (Data-logging unit) continuously records performance of the engine and the hydraulic system. The record can be downloaded by PC and PDA.
LIGHTS
- 9 working lights. 2 entrance lights. 7 maintenance lights. 2 cab lights.
UPPERSTRUCTURE
- Lockable machine covers
- 40 200 kg counterweight
- Hydraulic drive grease gun with hose reel
- Folding stairs with wide steps
- Swing parking brake
- 40 200 kg counterweight
- Hydraulic drive grease gun with hose reel
- Folding stairs with wide steps
- Swing parking brake
UNDERCARRIAGE
- Travel parking brake
- Travel motion alarm device
- Hydraulic track adjuster with N2 gasaccumulator and relief valve
- 1 270 mm triple grouser shoes
- Travel motion alarm device
- Hydraulic track adjuster with N2 gasaccumulator and relief valve
- 1 270 mm triple grouser shoes
MISCELLANEOUS
- Standard tool kit
- Stairs and handrails (Meeting ISO)
- Recirculation air filter for air conditioner
- Ventilation air filter for air conditioner
- 12 V power terminal board
- Stop valve for transport and reassembly
- Auto-lubrication system (Lincoln) for front-attachment pins, swing bearing, and center joint
- Stairs and handrails (Meeting ISO)
- Recirculation air filter for air conditioner
- Ventilation air filter for air conditioner
- 12 V power terminal board
- Stop valve for transport and reassembly
- Auto-lubrication system (Lincoln) for front-attachment pins, swing bearing, and center joint
OPTIONAL EQUIPMENT
Optional equipment may very by country, so please consult your Hitachi dealer for details.
- Wiggins couplers
- High brightness working lights.
- Back and right side color monitor camera.
- Satellite data transmitting system.
- Travel motor guard.
- Travel device guard.
- Electric oil pump to draw hydraulic oil from suction and return pipe lines.
- High brightness working lights.
- Back and right side color monitor camera.
- Satellite data transmitting system.
- Travel motor guard.
- Travel device guard.
- Electric oil pump to draw hydraulic oil from suction and return pipe lines.
Thursday, March 22, 2012
Fitur - Fitur Terbaru Pada Excavator Hitachi EX 3600-6
Each Hitachi generation listens to the needs of the work site and gives birth to an even-better new generation.
Bucket Passes Bucket Passes to Dump Trucks
Time-proven Cummins diesel engine produces a total of 1 450 kW (1 944 HP) for handling the big excavation jobs.
1 450 kW (1 944 HP)
Conforms to U.S. EPA Tier II emission regulations.
Efficient E-P Control-Adjusts power output to the work being performed.
Hitachi's computer-aided Engine-Pump Control (E-P Control) coaxes optimum efficiency from the engine and hydraulic pumps. This innovative system senses load demand and controls engine and pump output for maximum operating efficiency.
Loading shovel bucket : 21.0 m3
Backhoe bucket : 22.0 m3
Maximum Excavating Force.
- Loading shovel
Arm crowding force : 1 200 kN (122 000 kgf)
Breakout force : 1 050 kN (107 000 kgf)
Breakout force : 1 050 kN (107 000 kgf)
- Backhoe
Arm crowd force : 951 kN (97 000 kgf)
Bucket digging force : 1 050 kN (107 000 kgf)
Bucket digging force : 1 050 kN (107 000 kgf)
Large Bucket-Designed to enhance efficiency.
The large bucket has been shaped specifi cally to enhance scooping and loading operations. Its sharp tilt angle helps boost operating efficiency.
Productivity-Boosting Auto-Leveling Mechanism-One-lever leveling control.
This is another unique Hitachi function developed exclusively for more efficient leveling operations.
Saturday, March 17, 2012
Perhitungan Kapasitas Tenaga Engine
Satuan tenaga yang umum digunakan dan sudah kita bahas pada posting sebelumnya, yaitu satuan HP dan PS.
Tenaga (power) = Kerja /satuan waktu
Kerja (work) = Gaya (force) x jarak (distance)
Tenaga (power) = Kerja /satuan waktu
Kerja (work) = Gaya (force) x jarak (distance)
Pada komponen engine, gaya diwakili oleh beban (load), jarak diwakili dengan panjang (radius/ lengan pada dynamo meter, atau jarak titik pusat main journal terhadap titik pusat pin journal crankshaft), kemudian waktu diwakili oleh kecepatan (putaran per menit/ rpm).
Gaya dikali kecepatan pada engine dinyatakan sebagai torsi (torque), sehingga torsi dapat dinyatakan: Torsi = Gaya x Kecepatan
Maka tenaga engine bisa ditulis dengan formula: P = T x S
Dimana,
P = Power (tenaga)
T = Torque (torsi)
S = Speed (rpm)
Jika suatu poros (shaft) berputar satu kali dalam satu menit dapat dinyatakan bahwa poros tersebut berputar 360º/menit. Jika berputar 3/4 putaran dalam satu menit, maka dapat dinyatakan dengan 0,75 put/mnt. atau 270º /mnt.
Dapat dinyatakan dengan: 1 putaran = 360º = 2π radian
Apabila Speed/kecepatan 1 putaran / mnt = 2π x n/mnt............ atau dalam 1 putaran/dtk = 2π x n/60.
1 PS = 75 kgm/dtk
1 HP = 76,04 kgm/dtk
Karena kecepatan putaran engine biasa menggunakan putaran per menit (rpm), maka harus dirubah menjadi putaran per detik, sehingga menjadi:
P = T x S
P = T x 2π x n/mnt, menjadi:
P = T x 2π x n/60 ........ untuk menjadikan dalam satuan kgm/dtk.
Sehingga tenaga dalam satuan HP, didapat formula:
HP = (T x 2π x n)/(60 x 76,04)
HP = (2π : 4662,4) x T x n
HP = 0,001376 x T x n
Dalam satuan PS, didapat formula:
PS = (T x 2π x n)/(60 x 75)
PS = (2π : 4500) x T x n
PS = 0,001396 x T x n
Contoh penggunaan formula, jika diketahui dari grafik performance engine, engine tersebut mempunyai rated power sebesar 320 hp pada 2000 rpm, maka torque rated nya didapat:
HP = 0,001376 x T x n
HP rated = 0,001376 x Torque rated x n
320 = 0,001376 x T x 2000
Torque rated = 320 : ( 0,001376 x 2000)
Torque rated = 116 Kg.m
Gaya dikali kecepatan pada engine dinyatakan sebagai torsi (torque), sehingga torsi dapat dinyatakan: Torsi = Gaya x Kecepatan
Maka tenaga engine bisa ditulis dengan formula: P = T x S
Dimana,
P = Power (tenaga)
T = Torque (torsi)
S = Speed (rpm)
Jika suatu poros (shaft) berputar satu kali dalam satu menit dapat dinyatakan bahwa poros tersebut berputar 360º/menit. Jika berputar 3/4 putaran dalam satu menit, maka dapat dinyatakan dengan 0,75 put/mnt. atau 270º /mnt.
Dapat dinyatakan dengan: 1 putaran = 360º = 2π radian
Apabila Speed/kecepatan 1 putaran / mnt = 2π x n/mnt............ atau dalam 1 putaran/dtk = 2π x n/60.
1 PS = 75 kgm/dtk
1 HP = 76,04 kgm/dtk
Karena kecepatan putaran engine biasa menggunakan putaran per menit (rpm), maka harus dirubah menjadi putaran per detik, sehingga menjadi:
P = T x S
P = T x 2π x n/mnt, menjadi:
P = T x 2π x n/60 ........ untuk menjadikan dalam satuan kgm/dtk.
Sehingga tenaga dalam satuan HP, didapat formula:
HP = (T x 2π x n)/(60 x 76,04)
HP = (2π : 4662,4) x T x n
HP = 0,001376 x T x n
Dalam satuan PS, didapat formula:
PS = (T x 2π x n)/(60 x 75)
PS = (2π : 4500) x T x n
PS = 0,001396 x T x n
Contoh penggunaan formula, jika diketahui dari grafik performance engine, engine tersebut mempunyai rated power sebesar 320 hp pada 2000 rpm, maka torque rated nya didapat:
HP = 0,001376 x T x n
HP rated = 0,001376 x Torque rated x n
320 = 0,001376 x T x 2000
Torque rated = 320 : ( 0,001376 x 2000)
Torque rated = 116 Kg.m
Wednesday, March 7, 2012
Sistem Engine Control Pada Bulldozer D155-6
Outline of fuel control system
- The following signals are input as rotation command signals to the engine controller.
1) Fuel control dial potentiometer signal
2) Decelerator pedal potentiometer signal
3) 3rd throttle signal (Power train controller)
- The engine controller controls the fuel control system of the engine (CRI system) according to the one of the above input signals which indicates the lowest engine speed.
- Adjust the decelerator pedal speed and high idle speed with the decelerator pedal linkage.
DIAL : Fuel control dial
PEDAL : Decelerator pedal
ROD : Decelerator pedal rod
POTENTIO : Decelerator pedal potentiometer
ENG-ECU : Engine controller
P/T-ECU : Power train controller
ENGINE : Engine unit (CRI devices)
[KOMNET] : KOMNET communication circuit (3rd throttle signal)
- The following signals are input as rotation command signals to the engine controller.
1) Fuel control dial potentiometer signal
2) Decelerator pedal potentiometer signal
3) 3rd throttle signal (Power train controller)
- The engine controller controls the fuel control system of the engine (CRI system) according to the one of the above input signals which indicates the lowest engine speed.
- Adjust the decelerator pedal speed and high idle speed with the decelerator pedal linkage.
DIAL : Fuel control dial
PEDAL : Decelerator pedal
ROD : Decelerator pedal rod
POTENTIO : Decelerator pedal potentiometer
ENG-ECU : Engine controller
P/T-ECU : Power train controller
ENGINE : Engine unit (CRI devices)
[KOMNET] : KOMNET communication circuit (3rd throttle signal)
Friday, January 20, 2012
Pengetesan Sederhana Battery Relay 4 Terminal
Setelah pada posting terdahulu saya sudah membahas mengenai konstruksi dan cara kerja battery relay, kali ini saya yang akan sharing kepada sobat teknisi mengenai cara sederhana pengetesan battery relay 4 terminal.
Pengetesan ini kita lakukan dalam kondisi unit ON
1. Hasil pengukuran : Voltmeter menunjuk24 V dan antaraBR dan E.
Analisa :
- Rangkaian dari battery yang melalui starting switch kebattery relay switch dalam kondisi baik.
2. Hasil pengukuran : Tidak ada tegangan antara R - E.
Analisa :
- D3 dalam keadaan baik.
3. Hasil pengukuran : Voltmeter menunjuk 24 V antara R - E.
Analisa :
- Berarti diode D3 rusak menjadi konduktor.
4. Hasil pengukuran : Tidak ada tegangan antara terminal Br - E.
Analisa :
- Starting switch kontaknya sudah rusak.
- Kabel penghubung antara starting switch danbattery relay switch putus.
- Kabel penghubung ke ground ( E ) terputus.
5. Hasil pengukuran : Tidak ada tegangan pada terminal Br - E.
Analisa :
- Kontakyang tidak betul pada Starting switch yang menghubungkan terminal B dan Br.
- Rangkaian yang salah antara starting switch & battery switch.
- Kabel dari terminal C starting switch putus / lepas.
semoga dapat bermanfaat..
Subscribe to:
Posts (Atom)